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Industrial 500L Inline Rotor-Stator Homogenizer for Powder-Liquid Dispersion & Emulsifying
| Place of Origin | Guangzhou, China |
|---|---|
| Brand Name | Vison Chemicals |
| Certification | CE, ISO 9001 |
| Model Number | VH-500PL-3 |
| Minimum Order Quantity | 1 Set (Sample Order Welcome) |
| Price | Custom Quote |
| Packaging Details | Export Plywood Case with Moisture Barrier |
| Delivery Time | 30-45 Days (Expedited Available) |
| Payment Terms | T/T 30% Advance, L/C at Sight |
| Supply Ability | 20+ Sets per Month |
Product Details
| Product Feature | Continuous Inline Powder-Liquid Homogenization | Material Option | SS304 / SS316L (Sanitary Grade) |
|---|---|---|---|
| Customization | Motor Power, Voltage, Seal Type, Surface Finish, Cooling Jacket | After-Sales Support | Online Guidance, Video Inspection, On-Site Commissioning |
| Rotor-Stator Stages | 3-Stage (Configurable To 5-Stage) | Shear Rate | >20,000 S-1 For Micron-Level Dispersion |
| Particle Size (D50) | <5 Um After 3-Pass Recirculation | Tip Speed | Up To 25 M/s At Maximum RPM |
| Shear Gap | 0.2-0.5 Mm Precision Machined | Seal Material | Silicon Carbide Vs. Carbon Mechanical Seal |
Product Description
Industrial 500L Inline Rotor-Stator Homogenizer for Powder-Liquid Dispersion & Emulsifying
Precision-engineered multi-stage rotor-stator assembly. Hydraulic shear + mechanical tearing + cavitation achieve micron-level particle size reduction in a single pass.
How the Rotor-Stator Works
| Stage | Mechanism | Result |
|---|---|---|
| Pre-Mix | Coarse rotor slots draw in bulk powder + liquid | No floating powder, rapid incorporation |
| High Shear | Narrow gap (0.2-0.5mm), >20,000 s-1 shear rate | Agglomerate breakdown, uniform distribution |
| Fine Dispersion | Fine slots with multi-row teeth, micro-turbulence | Sub-micron emulsion, stable >48 hours |
Performance Data (Water-Based Test)
| Metric | Single Pass | Recirculation (3 Passes) |
|---|---|---|
| Median Particle Size (D50) | <15 um | <5 um |
| Dispersion Uniformity | +/-8% | +/-3% |
| Emulsion Stability | >4 hours | >48 hours (no separation) |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | VH-500PL-3 |
| Rotor-Stator Stages | 3-stage (configurable to 5-stage) |
| Rotor Speed | 0-3,000 RPM (VFD) |
| Tip Speed | Up to 25 m/s at max RPM |
| Shear Gap | 0.2-0.5 mm |
| Motor Power | 7.5 / 11 / 15 kW |
| Material | SS304 / SS316L |
| Capacity | 500 Liters |
| Inlet / Outlet | DN50 / DN65 tri-clamp |
| Seal | Double mechanical seal (SiC/Carbon) with cooling flush |
| Voltage | 220V / 380V / 440V, 50Hz / 60Hz |
| Warranty | 12 months |
Applications by Dispersion Type
| Dispersion Type | Example | Recommended Config |
|---|---|---|
| Solid-in-Liquid | TiO2 in paint, carbon black ink | 3-stage, high RPM, SS316L |
| Liquid-in-Liquid | Oil-in-water cream, silicone emulsion | 3-stage, medium RPM, jacketed |
| Powder-in-Liquid | CMC hydration, polymer dissolution | 2-stage + powder induction, high RPM |
| Gas-in-Liquid | Aerated cream, whipped product | 2-stage, low RPM |
minvison@163.com | www.mixing-tanks.com
#RotorStatorHomogenizer #InlineDispersion #HighShearMixer #PowderLiquidDispersion #IndustrialEmulsifier #ParticleSizeReduction #SubMicronMixing #VisonChemicals
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