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200L Stainless Steel Vacuum Emulsifier Mixer for Cosmetic Cream Lotion Personal Care Production
| Place of Origin | Guangzhou, China |
|---|---|
| Brand Name | Vison Chemicals |
| Certification | CE, ISO9001 |
| Model Number | VC-VE-200L |
| Minimum Order Quantity | 1 Set (Sample Order Welcome) |
| Price | Custom Quote |
| Packaging Details | Export Plywood Case with Moisture Barrier |
| Delivery Time | 30-45 Days (Expedited) |
| Payment Terms | T/T 30% Advance + L/C at Sight |
| Supply Ability | 20+ Sets/Month |
Product Details
| Application | Cosmetic, Personal Care, Food, Chemical | Material | SS316L (Product Contact) / SS304 (Jacket) |
|---|---|---|---|
| After-sales Service | Online Support, Field Installation & Commissioning | Warranty | 1 Year |
| Homogenizer Speed | 0-3600 Rpm (Variable Frequency Drive) | Vacuum Level | -0.09 MPa (Water-Ring Pump) |
| Heating Method | Steam / Electric + Chilled Water Cooling | Capacity Range | 50L, 100L, 200L, 300L, 500L, 1000L |
| Surface Finish | Mirror Polish SS316L (Sanitary Grade) | Agitator Type | High-Shear Rotor-Stator + Wall Scraper |
Product Description
200L Stainless Steel Vacuum Emulsifier Mixer for Cosmetic Cream Lotion and Personal Care Product Manufacturing
The Vison Chemicals VC-VE-200L vacuum emulsifier mixer is purpose-built for cosmetic cream and lotion manufacturing. Combining high-shear homogenization, vacuum deaeration, and controlled heating in a single vessel, it produces stable oil-in-water and water-in-oil emulsions with smooth, bubble-free texture. From facial cream and body lotion to sunscreen and hair conditioner, this 200-liter cosmetic emulsifying machine delivers batch-to-batch consistency at pilot and small production scale.
Key Features
- Integrated High-Shear Homogenizer with Wall Scraper: The bottom-mounted rotor-stator homogenizer spins at 0-3600 rpm while the reverse-rotation wall scraper (0-60 rpm) continuously feeds product into the shear zone. This dual-motion design eliminates dead spots and ensures every particle passes through the high shear gap -- essential for smooth cosmetic cream texture with no graininess.
- Vacuum Deaeration System (-0.09 MPa): A water-ring vacuum pump removes entrapped air during emulsification. Operating under vacuum eliminates micro-bubbles that would otherwise create an unstable, frothy product and shorten shelf life. The result is a dense, glossy cosmetic emulsion with extended stability for lotion manufacturing applications.
- Three-Layer Heating/Cooling Jacket: The outer jacket handles steam or electric heating (up to 100 C for hot-process emulsification), while the middle jacket accepts chilled water for rapid cooling after emulsification. Combined PID temperature control holds setpoint within 1 C -- critical for heat-sensitive active ingredients in personal care formulations.
- SS316L Full-Wetted Construction with Mirror Polish: All product-contact surfaces are SS316L with mirror finish. The crevice-free tank interior and sanitary bottom discharge valve meet the hygiene requirements of cosmetic GMP manufacturing. No product entrapment, no cross-contamination risk between batch runs.
- Tilting Discharge System: The main vessel tilts hydraulically for complete emptying of high-viscosity creams and pastes. No manual scooping, no wasted product. Combined with the bottom discharge valve, operators achieve near-100% product recovery -- important when working with expensive cosmetic active ingredients.
- Operator Panel with Recipe Memory: The touchscreen HMI stores up to 20 production recipes, controlling homogenizer speed, scraper speed, heating/cooling ramp rates, vacuum level, and process timers. Operators select a recipe and monitor progress -- reducing training requirements and ensuring batch repeatability in cosmetic cream production.
Technical Specifications
| Model | VC-VE-200L |
| Working Capacity | 200 liters (total volume 260 L) |
| Homogenizer Motor | 7.5 kW, 0-3600 rpm, VFD |
| Scraper Motor | 1.5 kW, 0-60 rpm, gear-reduced |
| Vacuum Level | -0.09 MPa (water-ring vacuum pump) |
| Heating Method | Steam (0.3 MPa) or Electric (18 kW) |
| Cooling Method | Chilled water jacket, 3-7 C inlet |
| Temperature Control | PID, +/-1 C, 0-150 C range |
| Wetted Material | SS316L, mirror polished |
| Outer Jacket Material | SS304, 3 mm |
| Discharge | 2 inch sanitary ball valve + hydraulic tilt |
| Control System | Touchscreen PLC with 20 recipe memory |
| Electrical | 380V / 50Hz / 3-phase (customizable) |
Cosmetic and Personal Care Applications
| Facial Creams | Anti-aging cream, moisturizer, night cream, BB cream base, whitening cream | 2600-3200 rpm homogenizer, 65-80 C, vacuum |
| Body Lotions and Butters | Body lotion, hand cream, body butter, massage cream, after-sun lotion | 2000-2800 rpm, 60-75 C, atmospheric |
| Sunscreen Formulations | SPF lotion, sunscreen cream, mineral sunscreen dispersion, sprayable sunscreen | 2800-3400 rpm, 50-70 C, vacuum |
| Hair Care Products | Hair conditioner, hair mask, styling cream, leave-in treatment, hair serum | 1800-2500 rpm, 55-70 C |
| Makeup Bases | Liquid foundation, primer, concealer base, tinted moisturizer, CC cream | 3000-3600 rpm, 60-75 C, vacuum |
Why Cosmetic Manufacturers Choose Our Vacuum Emulsifier
- Specialized Cosmetic Equipment Manufacturer: As a factory-direct cosmetic emulsifier mixer manufacturer, we understand the formulation challenges unique to personal care products. Our engineering team sizes the homogenizer, heating system, and vacuum pump for your specific cream viscosity and batch volume -- not a generic catalog unit.
- GMP-Ready Construction: Mirror-polished SS316L contact surfaces, sanitary tri-clamp connections, CIP-compatible design, and full material traceability documentation support your cosmetic GMP compliance and regulatory audits.
- CE and ISO9001 Certified Production: Each vacuum emulsifier undergoes factory acceptance testing including vacuum leak test, heating/cooling cycle validation, and homogenizer load test. Test reports and pre-shipment videos are shared before crating.
- Recipe Development Support: Our process team shares starting-point parameters for common cosmetic formulations -- homogenizer RPM profiles, heating ramp rates, and vacuum timing. Reduce your trial-and-error time when scaling from lab to pilot production.
- Global Cosmetic Equipment Supplier: Export plywood crating, FOB or CIF shipping, installation guidance in multiple languages, and spare parts dispatched within 48 hours. We support cosmetic startups scaling from pilot to full production.
Email: minvison@163.com | www.mixing-tanks.com
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